Custom Universal Testing Machine
Introduction of Custom Universal Testing Machine
The design of the Microcomputer-Controlled Electronic Tensile Testing Machine combines aesthetic appearance, ease of operation, and reliable performance. The machine uses a computer-controlled speed regulation system to control an AC servo/stepper motor, which, after deceleration, drives a high-precision ball screw to move the crosshead up and down. It can perform tensile, compression, bending, and shearing tests on both metal and non-metal samples, providing parameters such as tensile strength, yield strength, elongation, and non-proportional elongation strength (ReH, ReL, Rp0.2, Fm, Rt0.5, Rm, E).
We can provide 1T, 3T, 5T, 10T, 30T, 60T, 100T Microcomputer-Controlled Electronic Tensile Testing Machine or as your need.
Detail Features About custom Universal Testing Machine
Main Features
Tests can be conducted according to GB, ISO, DIN, ASTM, JIS, and other international standards. The machine operates with low noise and high efficiency and offers a wide range of speeds and crosshead travel distances, making it an ideal solution for materials testing in sectors like steel production, sheet metals, aluminum and copper alloys, and non-metal materials across industrial and quality inspection environments.
Technical Standards
Standard |
Description |
|---|---|
|
GB/T 16491-2008 |
Electronic Universal Testing Machine |
|
GB/T 2611-2007 |
General Technical Requirements for Testing Machines |
|
GB/T 228.1-2010 |
Metal Materials Tensile Testing, Part 1: Room Temperature Method |
|
Additional Standards |
GB, JIS, ISO, ASTM, DIN |
|
Packaging Standard |
Compliant with GB/T13384-1999 |
Main Structure: The machine features a floor-standing portal frame structure, integrating tensile and compression functions. Equipped with imported gapless ball screws and guide rods, it ensures high rigidity, high coaxiality, and an attractive design that enhances safety and durability.
Safety Features: Includes crosshead displacement limit protection, overload protection, and break protection to enhance operational safety and reliability.
Feature |
Description |
|---|---|
|
Automatic Zeroing |
Automatically resets to zero upon test initiation. |
|
Automatic Return |
Recognizes specimen fracture and automatically returns the crossbeam to the starting position. |
|
Automatic Range Adjustment |
Automatically switches to the appropriate load range based on the load, ensuring measurement accuracy. |
|
Auto Save |
Automatically saves test data and conditions to prevent data loss due to sudden power outages or missed saves. |
|
Variable Speed |
Crossbeam speed adjusts automatically based on preset programs or manually during the test. |
|
Automatic Calibration |
Ensures accurate measurement through automatic calibration of indications. |
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Testing Process |
Entire test process, measurement, display, and analysis are managed by the microcomputer. |
Transmission System: Controlled by an AC servo/stepper motor and speed regulation system, the high-precision ball screw mechanism provides smooth, high-efficiency operation with noise-free rolling transmission, high positioning accuracy, and zero backlash for crosshead movement.
Measurement and Control System: Utilizing a Windows 7/10 and above platform, the digital control card integrates multi-channel I/O and optical displacement systems. Combined with PC-based technology, the system is advanced and reliable, making full use of both software and hardware resources.
Precision Testing System
Equipped with Lenovo computers for comprehensive testing control, data collection, processing, and report generation. The dedicated Windows 7/10 and above software supports multiple standards and allows in-depth test data analysis and visualization through user-friendly bilingual interfaces.
Automatic Functions of Universal Testing Machine
Feature |
Description |
|---|---|
|
Automatic Zeroing |
Automatically resets to zero upon test initiation. |
|
Automatic Return |
Detects sample fracture and returns crosshead to the initial position at high speed. |
|
Automatic Range Adjustment |
Adjusts range based on load size to ensure data accuracy. |
|
Automatic Data Storage |
Prevents data loss by automatically saving test data and conditions. |
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Automatic Speed Adjustment |
Allows pre-programmed or manual crosshead speed adjustments during testing. |
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Automatic Calibration |
Enables system self-calibration for accuracy validation. |
Feature |
Description |
|---|---|
|
Data Display and Analysis |
Real-time display of test data and curves; results can be analyzed post-test. |
|
User Interface |
Simple bilingual interface with intuitive menu prompts and mouse selection. |
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Curve Options |
Enables stress-strain, force-displacement curve display and printing. |
|
Batch Testing |
Sequential testing for samples with identical parameters after single setup. |
|
Report Customization |
Allows custom formatting for test reports according to user requirements. |
Software Interface of Universal Testing Machine
Technical Dates of Universal Testing Machine
Specification |
Parameter |
|---|---|
|
Max Testing Force |
5000N (Options: 5, 10, 30, 50, 100, 200, 300, 1000, 2000, 3000, 5000N) |
|
Accuracy Class |
0.5 Grade |
|
Test Force Measurement Range |
0.1%–100% Full Scale |
|
Displacement Rate Adjustment Range |
0.1–500 mm/min |
|
Tensile Stroke |
750 mm |
|
Compression Stroke |
750 mm |
|
Test Width |
100 mm |
Specification |
Parameter |
|---|---|
|
Power Supply |
AC 220V, 50Hz |
|
Machine Power |
0.75 kW |
|
Working Environment |
20–80% Humidity, Room Temperature to 40°C |
|
Software Interface |
Windows 7 and above |
|
Dimensions |
Approx. 430 × 430 × 1400 mm |
|
Weight |
Approx. 120 kg |
Product Configuration of Universal Testing Machine
Component |
Quantity |
|---|---|
|
Main Frame |
1 set |
|
Panasonic Servo Motor |
1 set |
|
Panasonic Servo Driver |
1 set |
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High-Precision Load Sensor |
1 unit |
|
High-Precision Ball Screw |
1 pair |
|
Precision Speed Reduction System |
1 set |
|
Precision Tensile Fixture (30 mm) |
1 set |
|
Remote Control Box |
1 set |
|
Lenovo Desktop Computer |
1 set |
|
HP Desktop Printer |
1 set |
|
Dedicated Testing Software |
1 set |
|
Precision Control System |
1 set |
|
Small Deformation Extensometer |
1 set |
|
Backup USB Drive |
1 set |
|
Technical Documents |
|
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Frequently Asked Question
The WDW Series is versatile, capable of performing various mechanical tests such as tension, compression, bending, and shearing on diverse materials. It is suited for metals, plastics, rubber, textiles, and composite materials, making it ideal for industries like automotive, aerospace, construction, and manufacturing. The machine’s multi-functional clamps and accessories enable it to adapt to different testing scenarios, from standard tensile tests to complex cyclic tests.
The WDW Series is equipped with a computer-controlled AC servo motor, providing precise control over parameters like loading force and displacement. This automation ensures high accuracy in measurement and repeatability. The system also allows real-time data visualization and analysis, simplifying the test process and minimizing manual errors, which is essential for research and quality control environments.
This machine complies with various international testing standards, including ISO, ASTM, JIS, and BS. Compliance ensures that the results are globally recognized and compatible with industry norms, making the machine suitable for both commercial and regulatory testing needs.
The WDW Series offers several connectivity options, including USB, PCI, and RS232. This flexibility allows seamless integration with existing laboratory information systems and easy data export for further analysis, report generation, or remote monitoring of tests.
Advanced Differential Pressure Technology
Built on a highly accurate differential pressure testing principle, this gas permeability tester ensures reliable and precise measurements of gas transmission rates.
It is specifically engineered for a wide range of materials, making it versatile across industries for oxygen, carbon dioxide, nitrogen, and air permeability testing.
Independent Multi-Chamber Design
Equipped with three fully independent test chambers, this instrument allows simultaneous testing of up to three samples, which can be identical or different. This setup improves testing efficiency and flexibility, enabling labs to manage diverse testing needs with a single device.
Comprehensive Automated Control System
Featuring an intelligent one-touch operation system, this tester automates the entire process, from pressure control to test completion. Integrated software with data encryption ensures secure data handling, storage, and export, facilitating seamless data management and historical trend analysis.
Enhanced Customization and Safety Features
The tester is highly customizable, supporting specialized attachments for testing flammable, explosive, or toxic gases, along with GMP-compatible software options for industries with strict regulatory requirements. The system also offers robust self-diagnostic and data recovery functions to ensure continuous operation even under unexpected power outages.
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